Pipeline Leak Detection Services and Integrity Solutions
For global energy and transportation entities, integrity management is defined by regulatory adherence and proactive risk mitigation. UTSI is not merely a service provider; we are the technical architects and pipeline consultants who literally wrote the industry standards. Our specialized pipeline leak detection services and pipeline consulting expertise deliver the quantifiable certainty required for highly complex pipeline applications. We ensure that every pipeline controller can maintain continuous compliance and optimize system performance against the most stringent global mandates.
Pipeline Leak Detection Services/Computational Pipeline Monitoring (CPM)
As the preeminent pipeline consultants in the industry, UTSI partners with pipeline operators to enhance and validate their Computational Pipeline Monitoring (CPM) programs, ensuring total system reliability. Our role in setting industry performance expectations is clear in our work on API 1155, which is foundational to API 1130, CPM for Liquid Pipelines. We also possess a strong understanding of API 1175 compliance frameworks. This commitment to defining best practices supports our unique credibility. This technical authority forms the base of our pipeline leak detection services.
We use high-fidelity simulation and transient analysis to predict and verify theoretical performance against actual operational data, as detailed in documents such as API 1149 (Pipeline Variable Uncertainties).
Our expertise allows us to expertly audit, recommend, and integrate optimal leak detection technologies based on flow characteristics (liquid, gas, multi-phase, slack-line) and operational envelopes. Our comprehensive pipeline system audit and engineering review provides the necessary insight to select and implement solutions that:
- Quantifiably Reduce False Positives: We have helped major crude oil operators reduce false alarms by over 60%. Enhancing operator confidence and minimizing costly, unnecessary shutdowns.
- Guarantee Regulatory Compliance: Adhere to strict rules in all areas
- Mitigate Environmental and Financial Exposure: Identifying small leaks promptly helps prevent major failures.
Machine Learning (ML) and Artificial Intelligence (AI)
UTSI has been a leader in deploying Machine Learning (ML) and Artificial Intelligence (AI) to advance pipeline integrity management since 2019, showcasing our commitment to next-generation pipeline applications. This pioneering timeframe sets us apart with our unique experience.
Our unique method focuses on carefully checking and extracting features from raw pipeline data. We use specialized machine learning models to identify subtle, ongoing changes in the data that traditional SCADA-based pipeline leak detection systems often overlook. This ability is essential for:
- Early and clear identification: Pinpoint the location and start of small, early leaks down to 0.5% of flow.
- Predictive maintenance: Allow proactive intervention before small issues turn into system failures.
- Security integration: Spot unauthorized activities, like potential hot tapping, through subtle hydraulic or temperature signals.
Our strategic acquisition of Pandata Tech further solidifies our R&D capabilities, allowing us to collaborate with key governmental and energy research bodies (DoD, DoE) on advanced threat detection, underscoring our Trustworthiness.
Offline and Training Simulation
Offline simulation is a foundational requirement for rigorous engineering validation and robust Pipeline Leak Detection services. We build high-fidelity digital twin models of pipeline assets. These models can simulate up to 10,000 miles of network at once. This allows us to conduct detailed hydraulic and transient studies without affecting live system operations. This complex ability shows clear expertise.
Structured Training Simulation
Our training simulation protocols are designed to qualify and elevate the performance of the pipeline operator workforce. These structured environments precisely replicate control room dynamics, facilitating scenario-based training that includes:
- Realistic Hydraulic Events: Surge conditions, pump failures, and valve malfunctions.
- Leak Detection Scenarios: Practicing protocol execution for different leak sizes and types.
- Communication Failures: Training operators to handle information loss and perform manual backups.
This practical approach helps staff reach and keep the highest levels of skill needed under the Operator Qualification Rule (e.g., 49 CFR Part 192/195). Our expert consultants provide complete support in defining the scope, building the simulator, and validating the effectiveness of training for all complex flow applications.
Other Areas of Expertise
Beyond dedicated leak detection, UTSI offers in-depth expertise in the features and functions that underpin pipeline SCADA systems. Our knowledge base covers crucial elements vital to effective pipeline leak detection services and compliance:
- Electronic Flow Measurement (EFM) validation for liquids and gases.
- Batch tracking, managing interfaces, and transmix blending logic.
- Rate of Change (ROC) and Survival Time Analysis (STA) setup.
Our experienced pipeline consultants offer valuable guidance on best practices for system security and compliance. This includes meeting the strict requirements of ISA/IEC 62443 cybersecurity standards. Our pipeline system audit provides a high-level overview and suggests practical ways to improve alarm management, set up controllers, and strengthen the overall SCADA environment. We have completed more than 200 SCADA system audits for Fortune 500 energy companies.
Metering and Measurement
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Meet the Pipeline Applications Team
John Keener
Staff Consultant
John has over 30 years of experience in SCADA architecture, design and communications.
Education: BS – University of Pennsylvania, Graduate studies – Penn State University
Kevin Laughbaum
Staff Consultant
Kevin is a Software Developer with 37 years of systems and application development experience in OT environments with a special emphasis in Control Room Management
and Operations Support.
Education: BS – Texas A&M University
Roberto de Leon
Associate Staff Consultant
Roberto has almost 20 years of experience in SCADA architecture, design, deployment and operations, as well as Critical Infrastructure Cybersecurity experience.
Education: BSEE – University of Houston, Graduate studies – University of Houston
UTSI HEADQUARTERS
Toll-Free: +1.800.324.8874
Telephone: +1.281.480.8786
Fax: +1.281.480.8008
1301 Fannin St Ste 775 Houston, TX 77002
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